989212393184+ flake ice machine

Flake ice machine is a device capable of producing ice in different capacities

with the following specifications:

ice with a thickness between 1 and 2.5 mm ice with irregular dimensions with a cross-sectional area of ​​approximately 20 to 50 square centimeters It has ice with a temperature of -15 degrees Celsius or lower.

Terms of Use

With the highest standards in the world, made of the best European parts and unbeatable prices,  but the most essential device in industrial slaughterhouses of chicken, fisheries, protein, sausage, dairy, and concreting with a capacity of 1 to 200 tons per 24 hours.

Thick flake ice

Thick flaky ice with a temperature of minus 7 degrees and crisp, non-sticky and completely hygienic, without the contamination found in molded ice, optimal energy consumption, and without the need for workers to carry and crush the ice.

History of the ice maker

Ice maker refers to an independent device for producing ice or an industrial machine for producing ice on a large scale.

The producer can include the evaporator and any other   drives/controls/secondary molds that are directly involved in the production and transfer of ice to the storage tank.

When most people refer to an ice maker so They mean the secondary ice maker system alone minus the refrigeration.

Ice machine

The ice maker, if it is in the form of a package, is basically a complete machine including refrigeration, controls, distributors,because only needs to be connected to electricity and water source.

The term ice maker is ambiguous as some manufacturers refer to their packaged machine as an ice maker, while others refer to the manufacturing part.

History

 So the first known artificial refrigerator was demonstrated in 1784 by William Cullen at the University of Glasgow.

Mr. Cullen “did not use his discovery for any purpose.” Maybe it’s because the history of the ice maker begins with Oliver Evans, an American inventor who invented the first refrigeration machine in 1805.

So Jacob Perkins built the first refrigeration machine in 1834 using a vapor condensing cycle.

American inventor

So (Yakhsaz Polki) mechanical engineer and physicist received 21 American points and 19 English points (for innovations in engine systems, printing industry, and weapons production) and today he is known as the father of refrigeration.

So An American doctor named John Gorrie, in 1844, built a refrigerator based on the design of Oliver Evans in order to produce ice and cool the air for yellow fever patients.

The creators of the refrigerator

(flake ice maker) His designs date back to 1842, which made him one of the creators of the refrigerator. Unfortunately, the production and sales plans of his invention faced strong opposition.

By Frederick Tudor. The Ice King at that time. Tudor was shipping ice from the United States to Cuba and planned to expand his business to India. and fear that Gorrie’s invention would destroy his business.

Campaign

Began a campaign against the inventor in 1851. John Gorrie received

US patent 8080 for an ice machine.

He also died after fighting the Tudor campaign and the death of his partner John Gorrie.

Bankrupt and humiliated. The original designs of his ice maker and his early ice maker are kept today in the National Museum of American History, Smithsonian Institution in Washington, DC.

1853 Alexander Twining received patent 10,221 for an ice maker. Twining’s experiments led to the development of the first industrial refrigeration system. which was built in 1856.

Perkins

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Icemaker, he also established the first artificial method for producing ice. Just like Perkins before him. James Harrison began experimenting with steam pressurization.

1854 James Harrison succeeded in building a refrigerating machine capable of producing 3000 kg of ice per day and in 1855 he obtained a patent for an ice maker in Australia.

Example

So Alexander Twining, Harrison continued his experiments with cold

The flake ice machine is highly respected today for his efforts in developing modern cooling system designs and performance strategies, these systems were later used to transport frozen meat around the world.

Meat industry

So (flake ice maker) Enerdo Mohl built an ice machine in San Antonio, Texas to help develop the meat industry before moving it to Waco in 1871.

The 1873 franchise was awarded to the Columbus Iron Works, which produced the world’s first industrial ice machine.

Riley

William Riley Brown was appointed as director and George Jasper Golden was elected vice president.

In 1876, German engineer Carl von Linde patented the process of gas condensation, which later became an important part of the basic principles of refrigeration technology.

Improvement of the refrigerator

In 1879 and 1891, two African American inventors patented an improved refrigerator design in the United States (Thomas Elkins and John Standard).

The Teague family of Montgomery bought control of the company in 1902. Their last advertisement about ice and cold appears to be in March 1904.

So Controlling interests in the Columbus Metal Works passed from the Teague family to WC, Professor Jürgen Hans patented the invention of the first ice machine for the Edible Ice Corporation in 1929.

Colinda

(Flake Ice Maker) established a company called Kolinda in 1932 and began producing edible ice, but by 1949 the business had shifted its core product from ice to air conditioners.

Ice makers from the late 1800s to the 1930s used toxic gases such as ammonia (NH3), methyl chloride (CH3CL) and sulfur dioxide (SO2) as refrigerants.

Leakage effect

During the 1920s, several fatal incidents occurred. which happened due to the leakage of methyl chloride from the refrigerators.

In order to replace dangerous refrigerants, especially methyl chloride, many researches continued in American companies.

Results

(Yakhsaz Polki) The results of this research led to the discovery of Freon gas. In 1930, General Motors and DuPont formed Kinetic Chemicals

So to prepare Freon, which later became the standard for all customers and industrial refrigerators. Freon, which was then produced by chlorofluorocarbons, is a poisonous gas that destroys the ozone gas.

Basic principles of ice production

All refrigeration equipment is made up of four key parts, the evaporator, condenser, compressor, and flow control valve. All ice makers work in the same way.

The function of the compressor is to compress the low-pressure refrigerant vapor into high-pressure vapor, and deliver it to the condenser. Here the high pressure steam condenses,

High pressure vapor condenses to high pressure liquid. And it passes through the pressure control valve and becomes a low pressure liquid.

Operator

(flake ice maker) At this point, the liquid goes to the evaporator, where heat exchange occurs, and ice is produced. This is a complete refrigeration cycle.

Automatic home ice makers were first introduced by Cervell in 1953.

They are usually found in the freezer section of the refrigerator. that produce crescent-shaped ice by metal molds.

Timer

The electromechanical or electronic timer first opens a solenoid valve for a few seconds, allowing the mold to fill with water from the refrigerator’s internal cold water supply.

Then the timer closes the valve and allows the ice to freeze for about 30 minutes. Then, the timer turns on a heating element inside the mold for a few seconds.

Ice cubes

So (flake ice maker) to slowly melt the ice cubes so they can be separated

Finally, the timer rotates a rotating arm that removes the ice cubes from the mold and drops them into a bucket, and the cycle repeats.

If the tank is filled with ice, the ice pushes up a rod arm that shuts off the ice maker

Ice sheet

until the ice level decreases again. Also, the consumer can push up the bar arm at any time to stop the ice production.

Later, automatic ice makers in Samsung refrigerators used a flexible plastic mold. When ice cubes freeze,

Template engine

(flake ice maker) is sensed by a thermistor, the timer causes a motor to turn the mold upside down and rotate it so that the ice cubes are separated and fall into the bucket.

ICE MACHINE COMPANY

Ice Machine Fanavaran is proud to have more than 25 years of continuous activity in the field of designing and implementing industrial projects in the field of industrial ventilation and refrigeration and related industries.

He took a big step towards self-sufficiency and implemented the slogan “We can”.

Efficiency Ice Machine Company

So Using the capital of expert and experienced human resources and the required equipment and obtaining the latest technical knowledge and gaining valuable experiences.

During more than two decades of effective activity in this field, while executing assigned projects in a competent manner, he has been able to gain the trust of respected employers.

Ability

(Pulki ice maker) who can leave their industrial projects in the field of ventilation and refrigeration from design and technical consultation to construction, lead and maintenance, expecting the best results.

In this direction, ice machine and in the light of practice, study, research and trial and error many times to reach a conclusion.

The program of designing and manufacturing the drum freezer ice maker and then the flake industrial ice maker package has been successful.

Internal process of Ice Machine Company

So Considering the increasing domestic needs, while using the industrial ability and technical talent of the local people, it is one of the great honors of this engineering complex.

Various industries

Various industries, including batching plants for the production of industrial concrete in different capacities, fishing industries, and protein processing. (Poultry industrial slaughterhouses, …….) and drinking purposes, use these types of devices.

In the past, they used ice for cold. Since 1851, with the construction of the first ice machine, refrigeration and ice making industries have been established and developed since then.

Ice maker

Ice maker, flake ice maker, currently there are more than 30 types of ice in different forms of production and in various industries.

Meanwhile, two types of ice are used in different industries (flake ice and jelly ice…).

Less consumption

Today, the continuous production of ice in comparison with the old methods while consuming the least amount of energy due to the advanced and up-to-date technology has provided the consumer with a variety of choices…

The features of the ice maker set of Ice Machine company

• Automatic and continuous production of ice with minimal human effort.
• Design and production with air and water condensers to adapt to all kinds of weather conditions.

Alloy

• The materials of the main parts are made of stainless steel alloys, SUS300 and pure aluminum alloy.

Design

• Appropriate design of the evaporator drum to increase the efficiency of the refrigeration cycle.
• Using fixed drum technology and moving blade.

Strength

• Having adequate strength with less erosion compared to old technology.
• Equipped with a chassis for easy transportation and installation.

Customre’s need

• Suitable for single-phase and three-phase electricity consumption according to the type of device and customer’s needs.
• Predicting the possibility of converting flake ice into ice mold by hydraulic mold machine.

Benefits of flake ice

• Dryness and cleanliness :

The ice product is produced by this type of technology compared to old, dry and frozen samples without water particles, and possible contamination is reduced to a minimum.

• Lack of adhesion :

The product is produced at a freezing temperature of -7°C, so the ice pieces do not stick together

Maintenance

• And their storage time increases, although flake ice must be stored at zero degrees.
• Having health standards:
• The technology of this device compared to the old ice production systems is such that it is much less involved with hands and labor and the human factor plays a small role in the production process.

Stainless steel

• The use of a special stainless steel alloy to comply with the international standards has also increased the sanitary quality of the production of this device.

• The curvature of ice surfaces and angles :

This type of ice can be used to store items that need to be cool, such as food, without damaging the packaging.

• Ease of transfer :

So (flake ice maker) Ahsani agency: sale of flake ice machine 09212393184-09035533345

Constant consumption

• Also, the flake ice machine can be permanently installed in the place of consumption, such as: chain stores, protein supermarkets, etc.

 Industrial products of Ice Machine Company 

• Freezer drum machine

(flake ice maker) for the first time in Iran, it started producing a freezer drum for use in flake ice machines.

Assembly

and the assembly of other system components and parts in addition to it, therefore, the manufactured product does not have the ability to compete in price with similar foreign samples, and at the same time, problems arise in the warranty of the device.

Drum Freezer Ice Machine Fanavaran

In Iran, we manufacture drum freezers in different capacities and guarantee our products

Test methods

(Ikhsaz Polki) using the best methods of testing and locating this ability has created this ability in the company of Petrofafogh Fanavaran.

To guarantee the quality of its production devices with full confidence and provide customers with peace of mind

Carbon steel

Now this company has the ability to produce freezer drums in capacities from 0.5 tons to 200 tons per day. This drum is produced using two types of materials, carbon steel and stainless steel, according to the customer’s choice.

 Ice crusher

The “ice crusher” device is used to speed up and mechanize the matter of crushing ice if needed, as well as guaranteeing the hygiene of the crushed ice.

Other users of this device are dam building projects, construction projects and extensive concreting.

• Ice mold press machine

For long-term ice storage, flake ice can be turned into a mold using a hydraulic mold press.

(flake ice maker) In this case, it is possible to produce ice in molds weighing 10 to 25 kg. The female mold machine produced by Ice Machine Company also has a warranty.

• Ice storage, ice storage collection

Note that the ice produced by this device has a temperature of minus seven degrees Celsius. It is possible to keep it at a temperature of zero degrees for 24 hours without the parts sticking together.

Maintenance

To store ice for more than 24 hours, it is better to turn the ice into a mold and store it in the ice warehouse at a temperature of zero degrees.

After turning into a mold, if you need to crush the ice, you can crush the ice again using the “shredder” device.

Ice storage container

(Pulki ice maker) along with other industrial products, we also design, produce and supply the ice storage container set according to the technical considerations expected by the customer.

In its collection, equipment such as storage, hopper, transmission belt, dehumidifier, etc. can be designed and installed.

 

Uses of ice machine

• Concrete refrigeration systems and batching plant equipment:

In order to control the temperature of the concrete during its hydration, which is caused by the internal interactions of the concrete, there is an immediate increase in temperature. Also, to prevent cracking of the concrete surfaces, it is necessary that the concrete remains at a certain temperature.

Dams

Basically, at present, the projects of the dam building, construction and civil engineering industry are in the center of attention, the consumption of concrete is increasing, while the production of ice with old and mold systems lacks the necessary efficiency:

Molded ice

The production of molded ice and its crushing also leads to energy and time losses, therefore, for industrial purposes, it is better to produce ice in the form of flakes and use it immediately at the project site.

Concrete fall

The ice machine technology of Ice Machine Company makes it possible to produce and consume ice easily and in any amount at the place of concrete fall.

In this case, the transfer of molded ice from the manufacturing plant, which faces many losses.

Ice waste

It is excluded and with the significant reduction of ice waste, the concrete production process is facilitated and accelerated.

It should be noted that the ice machine produced by this company has the ability to easily produce ice in any weather.

• Storage and transportation of perishable materials:

The use of flaky ice has been a great help in preserving perishable food. This type of ice has the ability to be non-sticky and hygienic.

Capacity

And due to having a suitable cooling capacity, it is able to preserve food for a long time.

This has reduced the pollution and waste of this industry, in addition to food storage, it is also very effective in food transportation and distribution.

• Fisheries and aquatic industries:

One of the most important areas of use of the ice produced by this device is in the fisheries industry, which is effective and affordable due to the sensitivity of the issue of maintaining the quality and freshness of aquatic animals until consumption.

Aquatic

In addition to creating sanitary conditions, it also makes it possible to keep aquatic animals at the right temperature, the non-adhesion of produced ice to each other in such conditions is one of the characteristics of the produced ice of this device.

The warehouse is ice

which makes it possible to store ice and use it for a long time, while the products of other devices stick to each other after being crushed and it becomes difficult to use it.

Fishing vessels

Note that this device can be easily installed on fishing vessels.

and use sea water to produce ice and facilitate the process of keeping freshly caught aquatic animals.

• chemical industry:

In the chemical industry, the use of flaky ice has a significant effect in guaranteeing the quality of the products of these industries, and in the pharmaceutical industry, which requires accurate control of the production temperature.

The use of flake ice to quickly reduce the temperature of the reaction is effective because of the large surface area of ​​temperature exchange in the ice.

Also, having this type of ice with health standards ensures its use.

• Meat products:

Flake ice machine in food industry and industrial slaughterhouses in order to meet health standards and high rate of refrigeration exchange.

It is very effective in controlling and preventing the transfer of pollutants due to the high volume of slaughter and the speed of the production line.

In addition, despite the optimal consumption of energy and valuable water resources, it has an economic justification and is also effective in reducing environmental pollution in the food industry.

• Drinking and usual uses:

 The product of this company’s ice machine can be used for everyday drinking in environments such as factories, residences, etc. due to having the highest sanitary standards.

It can also be supplied for home use in various scales using sanitary packaging.

Quality assurance and after-sales service

With the most equipped quality control tests and pre-defined inspection and quality assurance program, Ice Machine Company guarantees the strength, effectiveness, efficiency and quality of its production devices.

Operation of Ice Machine Company

And by using its well-equipped after-sales service network, it undertakes the repair, maintenance and warranty operations of its products.